Plastic Extrusion

Plastic Extrusion
Custom Plastic Extrusion Services

Produce continuous plastic profiles with consistent cross-sections through plastic extrusion. Tubing, channels, and custom profiles are made to your drawing in production lengths.

  • Continuous Custom Profiles
  • Consistent Cross-Sections
  • Made to Your Drawing
  • No Minimum Order Quantities
ISO 9001:2015 | ISO 13485:2016 | IATF 16949:2016
Custom Plastic Extrusion Services
800+
Global Customers Served
100+
Total Equipments
5+
Production Bases
100+
Engineering & Design Veterans
18+
Manufacturing experience of years
20+
Technical patents

Our Plastic Extrusion Capabilities

Custom Profiles
Custom Profiles
Profiles designed to your cross-section.
Get a Quote
Wide Material Range
Wide Material Range
PVC, ABS, PC, PE, PP, TPE, and more.
Get a Quote
Co-Extrusion
Co-Extrusion
Multiple materials or colors in a single profile.
Get a Quote
Cut-to-Length & Fabrication
Cut-to-Length & Fabrication
Cutting, punching, and drilling after extrusion.
Get a Quote
Custom Profiles Made to Order

Custom Profiles Made to Order

We help design the profile, make the die, and run trials to confirm the shape.

Plastic Extrusion Materials

Choose from a range of materials for prototyping and production. Our engineers can help you select the best option for strength, appearance, environment, and budget.
PVC
ABS / PC
PE / PP
TPE / TPU / Silicone
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC

PVC is widely extruded for profiles, tubing, and seals thanks to its low cost, rigidity, and flame resistance.

Key Characteristics

Cost-effective and easy to process

Rigid and flexible grades

Good flame resistance

Common Grades

Rigid PVC, flexible PVC

Typical Applications

Profiles, tubing, trims, cable protection

Available Finishes

Color matching, co-extrusion

ABS / PC
ABS / PC
ABS / PC
ABS / PC
ABS / PC
ABS / PC
ABS / PC
ABS / PC
ABS / PC

Engineering plastics extruded as profiles and sheet provide impact strength and good appearance.

Key Characteristics

Good impact strength

Good appearance

Suitable for sheet and profiles

Common Grades

ABS, PC, PC/ABS

Typical Applications

Covers, trims, lighting diffusers

Available Finishes

Color matching, hot stamping

PE / PP
PE / PP
PE / PP
PE / PP
PE / PP
PE / PP
PE / PP
PE / PP
PE / PP

Polyolefins are used for pipes, tubing, and chemical-resistant profiles.

Key Characteristics

Excellent chemical resistance

Lightweight and low cost

Good flexibility

Common Grades

HDPE, LDPE, PP

Typical Applications

Pipes, tubing, packaging profiles

Available Finishes

Color matching

TPE / TPU / Silicone
TPE / TPU / Silicone
TPE / TPU / Silicone
TPE / TPU / Silicone
TPE / TPU / Silicone
TPE / TPU / Silicone
TPE / TPU / Silicone
TPE / TPU / Silicone
TPE / TPU / Silicone

Elastomers are extruded as soft seals, gaskets, and tubing.

Key Characteristics

Soft, flexible profiles

Good sealing performance

Co-extrusion with rigid materials possible

Common Grades

TPE, TPU, silicone (confirmed during project review)

Typical Applications

Seals, gaskets, medical and food-grade tubing

Available Finishes

Color matching

Surface Finishing Options

Enhance appearance, corrosion resistance, and durability with finishing options matched to your material and application.
Finishing Option Typical Effect Suitable Materials Typical Use
As Extruded Natural extruded surface. All plastics Hidden or functional profiles
Co-Extrusion Combines two materials or colors in one profile. PVC, TPE, PP Seals with rigid base, trims
Cutting & Punching Cut to length, drilled, or punched. All plastics Ready-to-assemble parts
Hot Stamping / Printing Logos and markings. ABS, PVC Decorative trims

Plastic Extrusion Tolerances & Lead Times

Typical capabilities for prototype and production parts. Contact our engineering team for requirements beyond the values below.
Capability Typical Value
Profile Tolerance Depends on material and profile shape; confirmed during DFM review
Tooling (Die) Lead Time Confirmed after profile review
Order Quantity Typically medium to high volume
* Accuracy depends on material, profile shape, and cooling, and is confirmed during the DFM review.

Plastic Extrusion Equipment & Manufacturing Capabilities

Extrusion Lines

Extrusion Lines

Die Making

Die Making

Inspection Equipment

Inspection Equipment

Why Choose Mastars for Plastic Extrusion?

Custom Profile Design
Support from profile design and die making through trial and production.
100+ Engineering Professionals
Direct access to engineers for DFM reviews and cost optimization.
Certified Quality Systems
ISO 9001, ISO 13485, and IATF 16949 certified processes supported by documented inspection procedures.
Prototype to Production Scalability
From sample runs to continuous production.
DFM Review on Every Order
Feedback on wall thickness, profile shape, and material before the die is made.
Trusted by Global Engineering Teams
Supporting customers across construction, electronics, medical, and industrial products.

Certifications

ISO9001:2015 Certificate

ISO9001:2015 Certificate

IATF16949:2016 Certificate

IATF16949:2016 Certificate

ISO13485:2016 Certificate

ISO13485:2016 Certificate

Medical A-Class Supplier

Medical A-Class Supplier

Partners

Auer Lighting
Bentley
Aston Martin
NVIDIA
Compac
Auer Lighting
Bentley
Aston Martin
NVIDIA
Compac

How Plastic Extrusion Works

Upload Your Design

Share your CAD files, drawings, quantity, material, and any critical requirements.

Get an Engineer-Reviewed Quote

Receive pricing, lead time, and manufacturability feedback based on your part requirements.

Production Begins

Once you approve your quote, manufacturing starts — from prototype tooling to full-scale runs.

Parts Shipped

Finished parts are inspected, packaged, and shipped with the required quality documentation.

What Our Customers Say

Jessica Malkovich

Jessica Malkovich

Company: MastarsJob Title: designerBusiness: mastars
Sofia made the entire process seamless! Her expertise and dedication helped us find our dream home quickly.
Jessica Malkovich

Jessica Malkovich

Company: MastarsJob Title: designerBusiness: mastars
Sofia made the entire process seamless! Her expertise and dedication helped us find our dream home quickly.
Jessica Malkovich

Jessica Malkovich

Company: MastarsJob Title: designerBusiness: mastars
Sofia made the entire process seamless! Her expertise and dedication helped us find our dream home quickly.
Jessica Malkovich

Jessica Malkovich

Company: MastarsJob Title: designerBusiness: mastars
Sofia made the entire process seamless! Her expertise and dedication helped us find our dream home quickly.
Jessica Malkovich

Jessica Malkovich

Company: MastarsJob Title: designerBusiness: mastars
Sofia made the entire process seamless! Her expertise and dedication helped us find our dream home quickly.

Plastic Extrusion Service FAQs

  • What is Plastic Extrusion and when should I choose it?

    Plastic extrusion forces heated plastic through a shaped die to make continuous profiles such as tubes, seals, and trims. Choose it for constant-cross-section parts in medium to high volumes.

  • What materials can be used for Plastic Extrusion?

    A range of materials is available, including PVC, ABS / PC, PE / PP, TPE / TPU / Silicone. The best choice depends on strength, appearance, operating environment, and budget. Our engineers can help you select the right one during the quote review.

  • What tolerances can Plastic Extrusion achieve?

    Achievable tolerances depend on material, part size, and geometry. Typical values are listed on this page, and tighter tolerances can often be held on critical features. Share your drawing and we will confirm during the DFM review.

  • Can you support both prototype and production Plastic Extrusion?

    Yes. We support everything from a single prototype to ongoing production programs, so you can scale without changing supplier.

  • How much does Plastic Extrusion cost?

    Cost depends on material, part size and complexity, quantity, tolerances, and finishing. Upload your CAD model and drawing to receive a quote, and our engineers can suggest design changes that reduce cost.

  • What file formats do you accept for Plastic Extrusion quotes?

    We accept common 3D CAD and 2D drawing formats, including STEP, STP, IGES, STL, SLDPRT, X_T, DXF, DWG, and PDF. If your format is not listed, please contact us.

  • How quickly can you deliver Plastic Extrusion parts worldwide?

    Lead time depends on process, quantity, and finishing. Prototypes can often ship within a few business days, and we ship worldwide. Contact us with your requirements for a lead-time estimate.

  • What shapes can be extruded?

    Any shape with a constant cross-section, including tubes, channels, seals, and trims. Complex hollow profiles are possible and reviewed during DFM.

Tell Us About Your Project

Share your project details and files with us. Rough information is fine to start. Our engineering consultant will contact you within 24 hours.

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