Form aluminum and other metal profiles with metal extrusion. Structural shapes, tubing, and custom cross-sections deliver strength-to-weight benefits for prototypes and production.
ISO 9001:2015 | ISO 13485:2016 | IATF 16949:2016
The most common extrusion alloy, with excellent surface finish and good strength for architectural and structural profiles.
Excellent surface finish
Good corrosion resistance
Excellent for anodizing
6063-T5, 6063-T6
Frames, heat sinks, architectural profiles
Anodizing, powder coating, brushing
A stronger structural alloy suitable for load-bearing profiles and machined extrusions.
Higher strength than 6063
Good weldability
Good machinability
6061-T6
Structural parts, machine frames, transportation
Anodizing, powder coating
Structural alloys used for demanding load-bearing profiles.
High strength
Good corrosion resistance
Good weldability
6005A, 6082
Transportation, rails, structural frames
Anodizing, powder coating
Extruded copper alloys provide conductivity and strength for electrical and mechanical profiles.
High conductivity
Good machinability (brass)
Corrosion resistant
C110 copper, C360 brass (confirmed during project review)
Busbars, fittings, rods
Polishing, plating
| Finishing Option | Typical Effect | Suitable Materials | Typical Use |
| Mill Finish | Natural extruded surface. | Aluminum, copper alloys | Hidden or structural profiles |
| Anodizing | Corrosion-resistant layer with color options. | Aluminum | Visible profiles, frames |
| Powder Coating | Durable colored coating. | Aluminum | Architectural and equipment profiles |
| Brushing & Polishing | Satin or mirror finish. | Aluminum, brass | Decorative profiles |
| CNC Machining | Cut, drilled, and milled to final shape. | All extruded metals | Ready-to-assemble parts |
| Capability | Typical Value |
| Profile Tolerance | Depends on alloy and profile shape; confirmed during DFM review |
| Secondary Machining | Available for tighter tolerances on key features |
| Tooling (Die) Lead Time | Confirmed after profile review |
| Order Quantity | Typically medium to high volume |
Metal extrusion pushes heated metal, most commonly aluminum, through a die to form profiles with a constant cross-section. Choose it for frames, heat sinks, and structural profiles.
A range of materials is available, including Aluminum 6063, Aluminum 6061, Aluminum 6005 / 6082, Copper & Brass. The best choice depends on strength, appearance, operating environment, and budget. Our engineers can help you select the right one during the quote review.
Achievable tolerances depend on material, part size, and geometry. Typical values are listed on this page, and tighter tolerances can often be held on critical features. Share your drawing and we will confirm during the DFM review.
Yes. We support everything from a single prototype to ongoing production programs, so you can scale without changing supplier.
Cost depends on material, part size and complexity, quantity, tolerances, and finishing. Upload your CAD model and drawing to receive a quote, and our engineers can suggest design changes that reduce cost.
We accept common 3D CAD and 2D drawing formats, including STEP, STP, IGES, STL, SLDPRT, X_T, DXF, DWG, and PDF. If your format is not listed, please contact us.
Lead time depends on process, quantity, and finishing. Prototypes can often ship within a few business days, and we ship worldwide. Contact us with your requirements for a lead-time estimate.
Minimums depend on the profile and die cost and are confirmed during quoting.
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Share your project details and files with us. Rough information is fine to start. Our engineering consultant will contact you within 24 hours.
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