Mastars: What is Reaction Injection Molding and How Does It Works?

Contents

Mastars

vacuum forming

CNC machining

injection molding

prototype manufacturing

1. different forming principles

The raw material of injection molding is thermoplastic, which is heated into a molten state through high temperature and cooled and solidified in the mold. It belongs to physical reaction and is reversible; The raw materials of RIM process are thermosetting plastics (such as PU, DCPD, etc.), and the two raw materials are liquid at room temperature without heating and solidified through chemical reaction, which belongs to chemical reaction and irreversible.

2.On the product design structure of molding

1) Injection molding can form parts with complex and precise structure; Rim process is suitable for forming large shell parts with simple structure, and the size requirements are not very strict;

2) In the design of injection molding products, try to consider the uniform wall thickness, and do not be too thick; Rim process is suitable for forming parts with thick wall thickness (more than 6mm) or different wall thickness. It has a large degree of freedom in design and will not produce internal stress and surface shrinkage marks.

3.in terms of output

1) The injection molding process is suitable for mass production and has high efficiency; Rim process is suitable for small batch production (annual demand is about 50-5000), large and small batch parts production and trial production of parts in R & D stage;

2) In the case of small batch, RIM process has less investment and shorter cycle than injection molding process;

4. Due to the characteristics of raw materials, RIM process can form parts with different density, hardness and elasticity, and the inlay function and effect are good