Sheet Metal Fabrication
with Mastars
Sheet metal components & assemblies in as fast as 1 day
—get an online quote today for your prototype or low-volume project.
Sheet Metal Fabrication Capabilities
Mastars is one of the toppest companies in the world which offer sheet metal prototyping services. Fitted with the latest cutting edge technology, we are ready and equipped for nearly any task required by our customers. Whether you are looking for production intent sheet metal parts or one-off, mock-up style for fit & function, Mastars is your one-stop shop for prototypes, assemblies and short-run services.
Our team of highly skilled toolmakers, designers and technicians work seamlessly to provide the highest level of quality. With each piece, we assess for precise tolerances and requirements that challenge the best in the industry.
Material Options
Materials Gallery
View the hundreds of materials available at Protolabs through all of our service lines.
TECHNOLOGY
We offer a diverse range of Sheet Metal Fabrication processes, including but not limited to:
Laser Cutting
High-power focused laser cuts sheet metal precisely—ideal for high-precision processing.Laser cutting is commonly used for:
prototyping designs or testing product requirements
efficiencies of scale up to 50+ parts
parts with standard connectivity features (USB, HDMI, ethernet ports)
Forming and Bending
Punching
Punching uses a punch tool + bottom die and pressing force to cut/shape metal sheets into specific forms.
Achieve scale and customization with punched components and assemblies delivered in as fast as 3 days.
Fabricated Assemblies
Sheet Metal Capability to Lead Time Map
We don't have MOQ, only 1pcs is according to high standard to make, we pursuit the product is perfect to every customer, from 1pcs to million,we are glad to witness and grow together with our customers, that make us proud.
Our online sheet metal service delivers components & assemblies in days—with in-house fabrication/finishing to make precise functional or end-use parts.
| Type | Fabrication Capabilities | Eligibility | Applications |
| 3-day Lead Time | Cutting (laser or punch), Deburring, Forming/bending (≤12 bends), Hardware insertion (extensive PEM® library), Tapping/countersinks | Material thicknesses: ≤0.125 in. (≤3.175mm) | Brackets, Covers, Panels, Flat geometries, Mounts |
| 5-day Lead Time | All 3-day fabrication options plus CNC-machined features (pockets, flanges, other features), Additional forming options (complex sequencing or setups, >12 bends), Intricately formed features (hems, jogs/offsets), Punch-formed features | All material thicknesses: 0.024 in. - 0.250 in. (0.61mm-6.35mm) | Complex internal componentry, Parts with features critical to quality or functionality, Enclosure or chassis housings |
| Additional Customizations | Welding (add 1 day), Assembly (add 1-3 days) | Powder Coating (add 2 days), Plating/coating (add 2 days), Masking (add 1-2 days), Silk screening (add 1 day), Part marking (add 1 day) | Weldments, Multi-component assemblies, End-user-facing projects |
Sheet Metal Applications & Material Options
Versatile sheet metal fabrication caters to diverse metal components—from high-volume commodities to low-volume, one-of-a-kind builds.
Additionally, our sheet metal fabrication services support a wide range of materials, offering you abundant options.
Sheet Metal Applications
Electrical enclosure
Parts for computer electronics
Chassis
Brackets
Cabinets
Mounts
Appliances
Our Sheet Metal Material Options
Aluminum
Brass
Copper
Stainless Steel
Steel: CR Non-treated
Steel: CR Galvanneal and CR Galvanized
Quick links
Technical video
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Manufacturing on Demand
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