Product Design-Services

Accelerating Innovation from Concept to Market

Mastars accelerates the creation of tomorrow's products by providing user-centered design and engineering expertise. We support clients through the entire journey—from specification and conceptualization to development, testing, and sustainment—ensuring both current products and future breakthroughs are brought to market faster and more effectively.

Our service offering is a comprehensive suite of tailored design, engineering, and systems integration solutions, including validated reference designs, rapid prototyping, and advanced testing. These cover critical competencies such as system architecture, user interface and industrial design, hardware and software design, and cross-industry technologies.

Through close collaboration, we partner with customers to take products from initial concept to volume production and successful market launch, ensuring a rapid, cost-effective, and low-risk path to success.

Validated reference designs

Leverage our portfolio of high-quality reference designs to jumpstart your product development. This approach allows for significant cost reduction and dramatically accelerates your path to scalable manufacturing.

Rapid prototyping

Bring your ideas to market faster and more efficiently. Flex provides user-centered engineering expertise to guide your product from concept through prototyping, testing, and sustained production.

We support the entire development cycle with a comprehensive suite of services—including validated reference designs, rapid prototyping, and advanced testing—across key competencies like system architecture, UI/industrial design, and hardware/software design.

Launch with Confidence: Accelerate Time-to-Market with Our Full-Scope Validation.

We de-risk your product launch through comprehensive testing across electrical, mechanical, thermal, and chemical domains. Our validation services span from individual components to fully assembled products, ensuring full compliance with regulatory standards. This end-to-end approach safeguards your timeline, helps you avoid costly delays, and brings your product to market safely and efficiently.

Reliability and failure analysis

To ensure your product performs as intended under all conceivable scenarios, we conduct comprehensive reliability testing at both the component and final product levels. This end-to-end approach is designed to proactively identify potential failures, thereby minimizing project setbacks and avoiding costly delays. Our process moves beyond basic validation to build foundational confidence in your product's durability.

We employ advanced environmental chambers to subject your product to a wide spectrum of real-world conditions, including extreme temperature cycles, humidity, salt spray, UV exposure, and mechanical stresses​ like drop and abrasion.Furthermore, we utilize contemporary analytical techniques such as CT scanning, X-Ray, Shadow Moiré, and Scanning Electron Microscopy (SEM). These tools provide unparalleled insights into internal integrity, material defects, and thermal-induced strain, enabling precise failure analysis and continuous product improvement.

Microelectronic packaging

We specialize in the miniaturization and scaling of the microelectronics at the heart of your product. Our comprehensive technical capabilities encompass high-density SMT​ and fine-pitch flip chip​ assembly, precision die attach​ and wire bonding, and robust encapsulation techniques. A core emphasis is placed on superior thermal management, achieving significant size and weight reduction, and ultimately delivering a substantial enhancement in overall performance and reliability.

Leveraging our deep expertise in System-in-Package (SiP)​ integration, we transform these advanced manufacturing processes into a direct competitive advantage for you. This approach delivers a miniaturized design without compromise, integrates greater functionality into a smaller footprint, and accelerates your product's journey from concept to volume production, ensuring a faster time-to-market.

Simulation and modeling

Our simulation and modeling capabilities validate product viability and identify potential failures early, saving the significant time and cost associated with physical testing. This approach provides critical insights into high-risk components long before a physical prototype exists, delivering foresight without the guesswork.

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Manufacturing on Demand

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