Custom Robotic Parts
with Mastars
Rapid prototyping & on-demand production streamline and accelerate robotics innovation.
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Certifications:
ISO 9001:2015
AS9100D
ITAR
Robotics Manufacturing Services
Mastars delivers end‑to‑end robotics and automation from concept—DFM—rapid prototyping—tooling—pilot—mass production, covering plastics, metals, electronics, and testing. We align mechanical, motion, and coating disciplines and implement cost control from day one, turning bold ideas into shippable, scalable products via our end‑to‑end supply chain.
Our stack uses GD&T/CMM + preload for tolerance control; optimizes lead-screw/motor matching via lead compensation and end-point calibration to reduce backlash; suppresses resonance and ensures microstepping linearity for stable trajectories; and applies wear management, thermal drift compensation and SPC for durability. With mature, cost-effective solutions (e.g., roll-forming lead screws), standardized suppliers and full-process control (machining-injection-assembly-EOL), we achieve ~10% cost reduction, 10,000 units/year output, cross-batch consistency, faster time-to-market and maximized yield from NPI to volume production.
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Robotic Parts Mastars Serves
Manufacturing Services for Robotics and Automation Products
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Injection Molding
Learn MoreGet affordable, high‑quality molded parts and bridge tooling in days. Our free moldability consultation accelerates design and molding to save you time and money.
Scale from prototype to 100,000+ units with competitive volume rates and no minimum order.
Choose from 100+ thermoplastics, elastomers, and silicone rubber grades.
Accelerate approvals with in‑house automated CMM reporting.
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CNC Machining
Learn MoreNeed parts fast and built to spec? Get the same speed, precision, and reliability as Mastars, plus advanced machining features like tighter tolerances and volume pricing through our manufacturing network.
From prototype to production: machine parts in as little as 1 day, add plating/anodizing in as fast as 4 days.
Scale up affordably with volume pricing that stays cost‑effective at higher volumes.
Achieve ±0.001 in (0.020 mm) precision through our connected manufacturing network.
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3D Printing
Learn MoreStreamline development with a single 3D printing partner offering seven process options—from fast, affordable prototypes to production‑grade parts with tight tolerances and consistent repeatability.
Access advanced metal 3D printing plus SLA, SLS, and FDM from one source.
Choose from 30+ materials and select from a wide range of finishes to match performance and aesthetics.
Backed by 25 years of proven additive expertise for consistent quality and faster time‑to‑market.
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Sheet Metal Fabrication
Learn MoreStreamline your project from quote to shipment with fast, flexible production and multiple finishing choices.
Instant quotes with interactive DFM feedback
6 sheet metal materials: aluminum, stainless steel, steel, brass, copper
Finishing from welding and hardware insertion to powder coating and silk screening
Quality Measures for Robotics Industry
Standard procedures and certifications ensure quality and compliance.
*Swipe right to view all
| CMM inspection report | First Article Inspection (FAI) | |||
| Dimensional Inspection Report (DIR) | PPAP | |||
| Material Certificates + Certificate of Analysis | Conflict Minerals Reporting | |||
| REACH + RoHS Certificates | Prop65 | |||
| Industry Certifications: ISO 9001 and IATF16949 | Certificate of Conformance (CoC) | |||
Materials for Robotics Applications
Aluminum
Stainless Steel
Acetal/Delrin
Elastomers
Driven by soft robotics, elastomers are increasingly popular in robotics for their ability to handle fragile operations safely and smoothly; inside standard robots, they provide the flex needed in parts such as semiconductors and casings.
Top Precision Robotics Applications
✔️ Low volume prototype, pilot, or short-term production support using: Injection molding, urethane casting, small part stampings
✔️ LProduction parts supply: Bridge tooling & parts supply, low to medium volume tooling parts supply, service parts supply using new or existing tooling
✔️ Rapid prototyping with: Additive manufacturing, CNC machining
✔️ Plant floor manufacturing support: Custom assembly fixtures/equipment/jig details, custom check fixture or part check details
Precision Manufacturing for Robotics Industry
Robotics is a diverse and rapidly evolving field that has seen especially strong adoption in the industrial and manufacturing sectors. Typical applications include robotic arms, collaborative robots (cobots), robotic process automation (RPA), integrated AI, predictive maintenance, and service robots, reflecting its breadth across operations and industries.
For robotic components, dimensional accuracy is critical: parts are often complex and must maintain precise fits to operate reliably with other assemblies while withstanding the stresses of repetitive motion. Key considerations also include customizability, low‑friction surface finishes, and the ability to produce complex geometries—making digital manufacturing uniquely valuable for the production and assembly of high‑performance robotic parts.
Robotics Post-Processing Capabilities
✔️ Anodizing
✔️ Passivization
✔️ Electroplating
✔️ Powder Coating
✔️ Insert Installation
✔️ Heat Treatment
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Manufacturing on Demand
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