Aerospace Components
Prototyping & Production
Accelerate Launch Timelines, Mitigate Risks, and Optimize Supply Chains with Rapid Prototyping and On-Demand Production
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Certifications:
ISO 9001:2015
AS9100D
ITAR
Aerospace Manufacturing Services
Mastars’ aerospace prototype contract manufacturing utilizes advanced technologies (CNC, 3D printing, vacuum casting) and strict QC. Specializing in high-precision (±0.2mm) aerospace-grade materials (titanium, superalloys, carbon fiber), it holds AS9100 certification and offers integrated post-processing, meeting R&D verification standards for avionics, engines, and satellite components.
As a key aerospace R&D partner, Mastars delivers 7-day fast prototyping via CAD/CAM digital control. Covering suborbital vehicles, satellite payloads, and aero-engines, it provides single-component and integrated prototypes with traceable QA reports, satisfying strict supply chain requirements for enterprises’ R&D and pilot production.
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Aerospace Parts Mastars Serves
Manufacturing Services for Aerospace Products
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CNC Machining
Learn MoreTrust the speed, precision, and reliability of Mastars, and expand into advanced machining with tighter tolerances and volume pricing through our manufacturing network.
Ultra‑fast lead times: Machined parts in as little as 1 day; optional plating and anodizing available in as fast as 4 days.
High‑volume value: Cost‑effective CNC machining with scalable capacity for larger runs.
Precision you can count on: Achieve tolerances down to ±0.001 in. (0.020 mm) through our digital manufacturing network.
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3D Printing
Learn MoreAll‑in‑one additive capability: Trust a single source for expert support and seven process choices that deliver cost‑effective prototypes and high‑precision production.
Comprehensive 3D printing process coverage: Choose from a full suite of additive technologies—including SLA, SLS, FDM, and more—to match your application needs.
Extensive material and finish options: Access 30+ plastic and metal materials with a wide selection of finishes for appearance, durability, and performance.
Proven expertise you can trust: Backed by 25 years of additive manufacturing experience delivering reliable, repeatable results.
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Sheet Metal Fabrication
Learn MoreFast, easy, and all in one: From instant quoting to rapid production and multiple finishing choices, receive up to 500 high‑quality sheet metal parts in days from a single supplier.
Real‑time pricing plus interactive manufacturability checks
6 materials available: aluminum, stainless steel, carbon steel, brass, copper
Finishing options from welding and hardware insertion to powder coating and silk screening
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Injection Molding
Learn MoreLow‑volume production up to 100,000+ units with tiered pricing and no minimum order—accelerate time‑to‑market without overspending.
Low‑ to mid‑volume production up to 100,000+ units with tiered pricing and no minimum order—accelerate time‑to‑market without overspending.
Choose from 100+ materials across plastics, elastomers, and silicone rubber to match durability, flexibility, and performance needs.
In‑house automated CMM for rapid dimensional verification and complete quality reports on demand.
Quality Measures
We don't have MOQ, only 1pcs is according to high standard to make, we pursuit the product is perfect to every customer, from 1pcs to million,we are glad to witness and grow together with our customers, that make us proud.
Backed by industry-standard certifications and rigorously validated procedures, we deliver assured quality and unwavering regulatory compliance.
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| CMM inspection report | First Article Inspection (FAI) |
| Dimensional Inspection Report (DIR) | PPAP |
| Material Certificates + Certificate of Analysis | Conflict Minerals Reporting |
| REACH + RoHS Certificates | Prop65 |
| Industry Certifications: ISO 9001 and AS 9100 | Certificate of Conformance (CoC) |
| Industry Certifications | ISO 13485, ISO 14001, ISO 45001, and ISO TS16949 |
Materials for Aerospace Components
Titanium
Aluminum
Inconel
Stainless Steel
Liquid Silicone Rubber
Choose our fluorosilicone when you need dependable fuel and oil resistance; opt for our optical silicone rubber as a robust PC/PMMA substitute.
Top Aerospace Applications
✔️ End-use production of flightworthy components with high-precision tolerances
✔️ Customized small production runs for repairs or replacement
✔️ Rapid tooling, jigs, brackets and chassis for manufacturing
✔️ Custom tooling
✔️ Rapid prototyping of parts using 3D printing with metals and plastics
✔️ Rapid prototyping of parts using CNC machining
✔️ Custom fixturing
✔️ Fit check gauges
✔️ Composite tooling
Innovative Drone Development
Powered by 5‑axis machining and high‑speed milling, Mastars provides end‑to‑end precision manufacturing for UAVs—from airframes, powertrain and landing gear to optical pods—in aluminum, titanium, high‑temperature alloys and carbon‑fiber‑reinforced composites. We combine lightweight strength, high reliability and tight tolerances to accelerate prototyping and scale to volume production with confidence.
From NPI to mass production, our integrated workflow covers programming, simulation, fixturing, CNC machining and metrology, ensuring dimensional stability and full traceability. With the flexibility to handle small batches and ramp up efficiently, we help UAV programs move from concept to delivery with speed, consistency and quality.
Aerospace Post-Processing Capabilities
✔️ Anodizing
✔️ Passivization
✔️ Electroplating
✔️ Powder Coating
✔️ Insert Installation
✔️ Heat Treatment
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Manufacturing on Demand
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