Zinc Die Casting-Services

Overall

Zinc Die Casting

with Mastars

Custom high-precision Aluminum Die casting, Zinc Die Casting, Maganesium Die casting prototypes and parts, as fast as 7 days.

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Certifications:
ISO 9001:2015
AS9100D
ITAR

Zinc Die Casting Services

Zinc die casting delivers superior strength and durability, producing complex parts rapidly with minimal energy consumption and exceptional surface finishes—outperforming alternative manufacturing methods.

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Applications of Zinc Die Casting Parts

Automotive Components
Electronics
Consumer Goods
Industrial Equipment
  • Automotive Components

    Zinc die castings can be utilized in complex automotive applications like:

    ·door handles

    ·lock mechanisms

    ·housings

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  • Electronics

    Protected metals like die-cast zinc are useful in:

    ·connectors

    ·heat sinks

    ·housing

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  • Consumer Goods

    Zinc die-cast parts are ideal for:

    ·zippers

    ·buckles

    ·trinkets

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  • Industrial Equipment

    Incorporate zinc components into machinery construction to enhance precision, durability, and cost-effectiveness when producing complex shapes.

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Material Options

  • Zamak 2
  • Zamak 3
  • Zamak 4
  • Zamak 5
  • Zamak 7
  • Low melting point + good ductility, ideal for fabricating complex-shaped components.

  • Superior dimensional stability & machinability, perfect for gears, toys, and electrical parts production.

  • High melting point + low thermal expansion coefficient, ideal for engine component fabrication.

  • Exceptional impact strength, castability, and ductility for reliable performance.

  • Low melting point, outstanding fluidity, and reliable dimensional stability.

Materials Gallery

View the hundreds of materials available at Protolabs through all of our service lines.

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TECHNOLOGY

We offer a variety of technologies for zinc die casting, including but not limited to:

Multi-Slide Die Casting

Hot Chamber Die Casting

Sub Assembly

Subassemblies join small metal components via insert moulding, overmolding, and similar techniques.

Overmolding

Insert Molding

Insert moulding involves placing metal components into a mould prior to injecting molten metal around them to form a finished part.

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Manufacturing on Demand

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