Custom Medical Devices
with Mastars
Mastars: Making medical innovations mass‑producible with dependable quality
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Certifications:
ISO 9001:2015
AS9100D
ITAR
Medical Devices Manufacturing Services
Mastars provides end‑to‑end OEM/ODM for Medical Devices, from DFM and rapid prototyping to tooling, injection molding and metal machining, cleanroom assembly, functional testing, and global delivery. With scalable capacity and fast iteration, we help medical OEMs accelerate time‑to‑market while maintaining full traceability, process validation, and regulatory readiness across Class I–III programs.
Our quality system is built on ISO 13485, supported by IQ/OQ/PQ validation, process controls, and risk management to ensure dimensional stability, reliability, and cleanroom integrity for critical devices and components. From single‑use disposables to reusable instruments and diagnostic equipment, we deliver customized solutions, low‑friction finishes, and complex geometries with seamless supply‑chain integration and on‑time delivery.
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Medical Parts Mastars Serves
Manufacturing Services for Medical Products
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Injection Molding
Learn MoreGet affordable, high‑quality molded parts and bridge tooling in days. Our free moldability consultation accelerates design and molding to save you time and money.
Scale from prototype to 100,000+ units with competitive volume rates and no minimum order.
Choose from 100+ thermoplastics, elastomers, and silicone rubber grades.
Accelerate approvals with in‑house automated CMM reporting.
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CNC Machining
Learn MoreNeed parts fast and built to spec? Get the same speed, precision, and reliability as Mastars, plus advanced machining features like tighter tolerances and volume pricing through our manufacturing network.
From prototype to production: machine parts in as little as 1 day, add plating/anodizing in as fast as 4 days.
Scale up affordably with volume pricing that stays cost‑effective at higher volumes.
Achieve ±0.001 in (0.020 mm) precision through our connected manufacturing network.
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3D Printing
Learn MoreStreamline development with a single 3D printing partner offering seven process options—from fast, affordable prototypes to production‑grade parts with tight tolerances and consistent repeatability.
Access advanced metal 3D printing plus SLA, SLS, and FDM from one source.
Choose from 30+ materials and select from a wide range of finishes to match performance and aesthetics.
Backed by 25 years of proven additive expertise for consistent quality and faster time‑to‑market.
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Sheet Metal Fabrication
Learn MoreStreamline your project from quote to shipment with fast, flexible production and multiple finishing choices.
Instant quotes with interactive DFM feedback
6 sheet metal materials: aluminum, stainless steel, steel, brass, copper
Finishing from welding and hardware insertion to powder coating and silk screening
Our Ideas Have Helped Clients Bring Hundreds Of Products To Market
Quality Measures for the Medical Industry
*Swipe right to view all
| CMM inspection report | First Article Inspection (FAI) | |||
| Dimensional Inspection Report (DIR) | PPAP | |||
| Material Certificates + Certificate of Analysis | Conflict Minerals Reporting | |||
| REACH + RoHS Certificates | Prop65 | |||
| Industry Certifications: ISO 9001 and AS 9100 | Certificate of Conformance (CoC) | |||
Materials for Medical Applications
✔️ High-temp Plastics
PEEK and PEI (Ultem) combine high‑temperature resistance with creep resistance, making them ideal for sterilization‑required applications.
✔️ Medical-grade Silicone Rubber
With excellent thermal, chemical, and electrical resistance, Dow Corning QP1‑250 is biocompatible and appropriate for use where skin contact occurs.
✔️ Advanced Photopolymers
Tough Black and ceramic‑filled are production‑grade materials available via our Hybrid PhotoSynthesis (HPS) technology, ideal for late‑stage prototyping and end‑use devices.
✔️ Microfluidics
Watershed (ABS‑like) and Accura 60 (PC‑like) are transparent, production‑grade materials suitable for microfluidic parts and transparent components such as lenses and housings.
✔️ Medical Alloys
Machined metals, 3D‑printed metals, and sheet metal together provide 20+ metal material options for medical components and other applications.
Top Medical Devices & Hardware Applications
✔️ Ventilator parts
✔️ Models for clinical training and surgical planning
✔️ Highly variable, low-volume production runs with high-precision tolerances
✔️ Custom tooling brackets and chassis for medical manufacturing
✔️ Rapid prototyping of medical devices using additive manufacturing
✔️ Rapid prototyping of medical devices using CNC machining
✔️ Custom fixturing
✔️ Personal protective equipment (PPE)
Your Trusted Partner for Medical Products Development
Built‑in speed, quality, and deep technical expertise drive our end‑to‑end process. Collaborating with us ensures your design is refined, your time‑to‑market is shortened, and you’re supported from prototyping to production.
Medical Post-Processing Capabilities
✔️ Anodizing
✔️ Passivization
✔️ Electroplating
✔️ Powder Coating
✔️ Insert Installation
✔️ Heat Treatment
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Manufacturing on Demand
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