Automotive Molds-Services

Overall

Custom Automotive Molds

with Mastars

Backed by extensive injection molding services and overmolding options,

we craft top-tier molds tailored to various automotive brands.

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Certifications:
ISO 9001:2015
AS9100D
ITAR

Custom Automotive Parts Manufacturing

Auto parts mould (also called automotive parts mould) is specialized tooling for manufacturing automotive components—shaping plastic/metal parts like body panels, interior parts, and engine components.

Mastars provides precision-engineered automotive components spanning interior trims to under-the-hood parts, leveraging custom injection molding expertise to meet the automotive industry’s strict dimensional tolerances, durability demands, and regulatory standards. Collaborating closely with OEMs and tiered suppliers for new vehicle development or design upgrades, we deliver high-performance plastic parts that integrate seamlessly into complex assemblies—backed by advanced tooling, rigorous quality control, and fast turnaround to accelerate production timelines without quality compromises.

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Automotive Components

Automotive Interior Parts

Airbags
Sunroof rail-cover
Door handle
Ambient light bracket
  • Airbags

    Process: Mold Building, Injection Molding
    Materials: TP, SI
    Finishes: Polishing
    Tolerance: ±0.005″
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  • Sunroof rail-cover

    Process: Mold Building, Injection Molding
    Materials: TP, SI
    Finishes: Polishing
    Tolerance: ±0.005″
    Get Instant Quote
  • Door handle

    Process: Mold Building, Injection Molding
    Materials: TP, SI
    Finishes: Polishing
    Tolerance: ±0.005″
    Get Instant Quote
  • Ambient light bracket

    Process: Mold Building, Injection Molding
    Materials: TP, SI
    Finishes: Polishing
    Tolerance: ±0.005″
    Get Instant Quote

Automotive Exterior Parts

Exterior door handle
Tail Light Cover
Headlight
Rear fog lamp reflector
  • Exterior door handle

    Process: Mold Building, Injection Molding
    Materials: TP, SI
    Finishes: Polishing
    Tolerance: ±0.005″
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  • Tail Light Cover

    Process: Mold Building, Injection Molding
    Materials: TP, SI
    Finishes: Polishing
    Tolerance: ±0.005″
    Get Instant Quote
  • Headlight

    Process: Mold Building, Injection Molding
    Materials: TP, SI
    Finishes: Polishing
    Tolerance: ±0.005″
    Get Instant Quote
  • Rear fog lamp reflector

    Process: Mold Building, Injection Molding
    Materials: TP, SI
    Finishes: Polishing
    Tolerance: ±0.005″
    Get Instant Quote

Material Options

  • Polypropylene (PP)
  • Polyvinyl Chloride (PVC)
  • Polyurethane (PU)
  • Polycarbonate
  • Polyamide (Nylon)
  • Polypropylene (propylene polymer): chemical/UV/water-resistant, used for car bumpers.

  • PVC accounts for ~16% of car plastic components. Flexible and heat-resistant, it’s used for auto hard/soft parts (interior panels, dashboard components).

  • Polyurethane (PU) is used for products needing high flexibility—plus auto seals, gaskets, insulation panels, and suspension bushings.

  • Polycarbonate (PC) is a rigid, hard, durable material—its heat and weather resistance makes it ideal for car bumpers.

  • Polyamide (Nylon), being wear-resistant, is used to make bushes and bearings.

Materials Gallery

View the hundreds of materials available at Protolabs through all of our service lines.

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Automotive Manufacturing Solutions

With years of automotive manufacturing experience and hundreds of successful projects, we’ve developed tailored solutions for diverse needs—each tied to a specific process, with unique advantages based on part design, volume, and performance. Though some processes seem similar, they differ in workflow, purpose, and technique. Below are recommendations by project goals and complexity.

Automotive Injection Molding Services

Ideal for manufacturers: Reliable high-volume auto parts (precise geometry, high durability, consistent performance).

High-Volume Production: Enhanced efficiency

Tight Tolerance Control: For critical automotive functions

Material Compatibility: Works with heat-resistant, impact-grade options

Consistent Quality: Covers functional & aesthetic components

Reduced Lead Time: For interior/exterior assemblies

Automotive Prototyping Services

Automotive Mold Building Services

Our molds: Durable, efficient, meet automotive industry’s rigorous standards.

Custom Mold Design: For complex part requirements

High-Precision Tooling: Ensures repeatable output

Optimized Cooling & Ejection: Faster production cycles

Long Mold Life: Ideal for large-scale production runs

Built-In Considerations: For automotive-grade materials

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Manufacturing on Demand

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