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3D printing

We can solve specific design or production challenges. If you want to explore how 3D printing can solve a specific design or production challenge our consultancy team is highly qualified to help. As engineers with over 20 years’ combined experience, we understand both the traditional manufacturing and additive manufacturing processes. We will advise you on how 3D printing can enhance the possibilities, quality and capabilities of your components, or make production more flexible and affordable.

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3D printing applications
  • SLS applicationsSLS applications> Main material: resin > Concept creation and structure verification > Rapid prototyping > Automobile manufacturing > Consumer Electronics > Dental orthopedic > Industrial design models > architectural design > Sculptures > Culture creation periphery 01
  • SLA applicationsSLA applications> Main material: resin > Concept creation and structure verification > Rapid prototyping > Automobile manufacturing > Consumer Electronics > Dental orthopedic > Industrial design models > architectural design > Sculptures > Culture creation periphery 02
  • SLM applicationsSLM applications > Main material: metal > Prototyping to mass production manufacturing > Produce products of any shape > Innovative lightweight components with cavity or honeycomb structures > MComplex and fast mold manufacturing > Conformal waterway of die > Automobile > Civil and military products > Energy and industry > Aerospace > Healthcare 03
  • HP MJF applicationsHP MJF applications> Main material: imported HP nylon > 10X faster than any other device currently on the market > Continuous printing and rapid cooling process > Lower cost > Prototyping to small batch products > Automobile manufacturing > Sports medical rehabilitation protection tools > Electronic appliances > Power tools > Professional sports equipment 04
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3D Printing Material

Advantages of 3D printing services for product developers
Mastars 3D printing services
Any complex product can be created without gluing, assembly. Moreover, the complexity of the product does not significantly increase the manufacturing cost. A large number of printing materials are available. There are more than 500 materials that can be used for printing. Rapid production, rapid design verification, greatly shortening the customer's turnover cycle. Low production cost. Compared with traditional technologies, 3D printing technology reduces costs by eliminating the production line. Save materials. Since it is additive manufacturing, there is no need to remove leftover material , which improves the utilization rate of materials. 3D printing does not require a centralized and fixed manufacturing workshop, and has the characteristics of distributed production. It is suitable for customized design and production of single piece or small batch.
What have we done with 3D printing?
Automobile manufacturing Automobile manufacturing

Solution: Auto parts have many surface structures, grid structures, prototypings and fixtures of parts, etc. It is very difficult to manufacture through mechanical processing, the manufacturing cost is expensive and the processing cycle is too long. 3D printing technology can directly make parts of any shape through computer graphics data, and the density of products produced by 3D printing technology can reach more than 99%. Now 3D printed auto parts have been partially mass-produced.

3D printing technology can not only greatly reduce the cost of automobile development and manufacturing, but also improve work efficiency and reduce the development time of new models and new parts. Ultimately, these will be reflected in the price and quality of the car, so better quality, better technology, and cheaper cars will emerge due to the popularity of 3D printing technology.

  • ● Shorten validation cyclesSimplify and speed up part design, especially for complex parts, and reduce R&D costs.
  • ● Customized requirementsBuild 3D models, produce on demand, and produce parts that best meet customer requirements.
  • ● Shorten production timeProduction time has been reduced by 95%, and aftermarket spare parts can be produced at lower cost and in less time, reducing inventory and shipping faster, enabling longer product life cycles.
  • ● Lightweight designLightweight structural design is to make the material of auto parts as reasonable as possible to distribute in space under the premise of satisfying the design performance, so as to obtain the lightest structural design. And lighter materials can be used to reduce the weight of the car at the same strength, thus reducing energy consumption and obtaining better performance.
Precision Medicine Precision Medicine

Solution: With the help of 3D scanning technology, precise data of individual patients can be obtained. Combined with the doctor's rehabilitation guidelines, 3D printing solutions including materials and craftsmanship can be provided. After that, rapid modeling and rapid manufacturing and delivery can provide patients with safe and beautiful personalized orthopaedic appliances in a timely manner.

  • ● Shorten delivery cycleThe rapid acquisition of individual data, followed by modeling and production, can help patients in the shortest time possible.
  • ● Improve product performancePersonalized customization and accurate data can improve the success rate of treatment and rehabilitation.
  • ● High-performance materialsIt uses more biocompatible high-performance materials, which are more conducive to long-term safe use by patients.
  • ● Lightweight design it replaces the traditional gypsum material, and the new additive can reduce the weight by about 30%.
Industrial manufacturing Industrial manufacturing

Solution: Parts in industrial manufacturing have certain requirements for wear resistance, deformation resistance and durability. The progress of 3D printing materials has promoted the development of industrial manufacturing. It not only has the advantages of complex structural design and manufacturing, but also meets the requirements of practical applications in terms of the accuracy and physical properties of components, and even exceeds them. At the same time, the short processing cycle is its obvious advantage.

  • ● Shorten validation cyclesSimplify and speed up the design of parts, especially the design validation of complex parts, greatly shorten the development cycle.
  • ● Shorten production timeThe manufacturing time has been shortened by 95%, reducing the time cost, and new products can seize the market faster.
  • ● High-performance materialsThe continuous emergence and use of new materials make components perform better.
  • ● Lightweight design On the premise of ensuring the performance of the parts, the lightweight of the parts is realized.
3C Electronics 3C Electronics

Solution: The 3C electronics industry has the characteristics of short life cycle of new products and fast update and iteration speed, so it is necessary to continuously develop and design new products. 3D printing has the advantages of mass production and rapid manufacturing of products with complex hierarchical structures, and can also provide customers with personalized customized services. In terms of time, it is obviously ahead of other processes, so in the prototyping verification and subsequent production, the cycle can be greatly shortened, so as to seize the market opportunity.

  • ● Shorten the R&D cycleIn line with the rapid iterative market characteristics of 3C Electronics, the product development cycle is shortened.
  • ● High-performance materialslow energy consumption, low material consumption, green and environmental protection.
  • ● Personalized customizationAccording to customer requirements, different materials can be selected for printing.
  • ● Cost reduction and efficiency improvementbatch and flexible production can be achieved to reduce production costs.
Mold manufacturing Mold manufacturing

Solution: For a good mold, in addition to function, precision and product appearance, the most important thing is how to cool the mold quickly and evenly, so as to reduce the injection cycle of the mold and improve the quality of the product. .

The cooling time of mold injection is the key to demolding efficiency. The traditional mold cooling process cannot effectively control the mold temperature, resulting in uneven temperature inside the mold and causing product deformation problems. 3D printing technology can produce complex shapes and pipelines, that is, mold conformal cooling waterway can realize arbitrary shape cooling channel design, shortening the period of mold development and manufacturing costs.

Shorten production cycles: Save time and increase efficiency. A mold with a conformal waterway can effectively reduce the cooling cycle of the mold.

  • ● High degree of freedom designTruly realize the infinity of design, the improvement of mold design adds more functionality and higher performance to the end product.
  • ● Reduce manufacturing costThe manufacturing cost is much lower than the metal mold manufactured by CNC machining and shorten the process chain.
  • ● Improve yield Conformal cooling makes the temperature distribution of the mold uniform, effectively preventing product defects such as product warpage deformation, cracking flash, bubble trachoma, etc.
Aeronautics and astronautics Aeronautics and astronautics

Solution: 3D printing technology has become a key technology to improve the design and manufacturing capacity of aerospace and spacecraft, and its application scope is constantly expanding, and shows the trend of expanding from parts to complete machine manufacturing. Significant benefits have been achieved in cost, cycle and weight, which fully shows the application prospect of 3D printing technology in this field.

  • ● Shorten R&D cycleEffectively shorten the R&D cycle of aerospace equipment.
  • ● Structural optimization designOptimize part structure, reduce stress concentration and increase service life.
  • ● Save materials and improve utilizationImprove material utilization, save expensive strategic materials, and reduce manufacturing costs.
  • ● Lightweight design The integration of functions, the optimization of topology and the selection of materials ensure that the performance requirements of the components are met and the weight and energy consumption are reduced.
Culture creativityCulture creativity

Solution: 3D printing technology has replaced the traditional manual molding process, which has brought great improvement in the fineness and manufacturing efficiency of the work. It can be more direct and accurate in editing, magnifying, shrinking, original copy and other aspects of works, and achieve small batch production efficiently. For various complex shapes and material requirements, it can better meet the needs.

  • ● Shorten R&D cyclesSimplify and speed up product design and validation, especially for particularly complex products.
  • ● Lightweight designThe material is lightweight. The finished product is made of photosensitive resin, so the surface is smooth and it is easy to assemble and transport.
  • ● Personalized customizationAccording to different needs, you can choose different materials for printing, and achieve the desired effect through post-processing. Suitable for small batches and shorten the production cycle. The production cycle is short, and the price is much lower than the cost of developing molds.
Construction sand table Construction sand table

Solution: Architectural modeling is a way to visualize architectural plans. The traditional production method is time-consuming and labor-intensive and it is difficult to restore the reduced fine structure, and the production cost is expensive, which will give up important small details and cause negative effects. 3D printing effectively conveys design concepts in the form of miniature entities, and has simple operation, which can intuitively reflect the structure and size of buildings and other related characteristics.

  • ● Cost reduction and efficiency improvementThe 3D printed sand table model greatly reduces the production cost compared with the traditional method.
  • ● Equal scaled miniature solidsBuild and shape quickly to create detailed and accurate scale models with all details perfectly rendered and great display.
  • ● High precisionThe photosensitive resin material has high molding precision, and the finished product is sturdy and durable. It can print a fine structure of about 0.03mm and a structure with a wall thickness of 0.06mm.
  • ● Rich variety of materialsThere is a wide range of material choices. Nylon and resin are the main materials. Different elements such as transparency, metal (steel, copper) can be added according to requirements, and can also be colored later to achieve the desired effect.
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