Mastars

Motorcycle industry
  • Motorcycle industry Mastars has more than 20 years of professional forging experience, focusing on hot forging, warm forging, cold forging, 3D forging technology for non-ferrous metals such as copper, aluminum alloy, stainless steel, etc., and has one-stop customized service of mold development, mold manufacturing, product manufacturing and surface treatment. Supporting large-scale equipment: 4000 tons, 2500 tons, 800 tons, 630 tons, 400 tons forging machines, 1000 tons 4D forging machines, 500 tons 3D forging machines, CNC machining centers, punches, spark machines, electric discharge machines, grinders, etc. Perfect equipment and strong technical force have unique advantages in the development and manufacture of "high, precise and large" forgings.
  • Motorcycle industry Products are widely used in automobiles, electric vehicles, motorcycles, bicycles, outdoor sports, military ships, aerospace and other industries. Forging equipment with a tonnage of 4000 tons can forge workpieces with an outer diameter of 500mm and a length of 1000mm. The forging precision can reach 0.1--0.2mm, and the machining dimensional accuracy tolerance is 0.01-0.05mm.
Motorcycle hood

Motorcycle hood

Material Aluminum Alloy AL6061 Material technology forging
Forging precision 0.05mm Processing technology CNC machining
CNC precision 0.02mm Mold core material imported SKD61 die steel
Mold core hardness 48-52HRC Mold life 215,000 mold times
Mold cavity one mold, one cavity The daily production capacity of a single group of molds 512pcs
Appearance process vibration grinding, machining, polishing, oxidation Number of forging die parting surfaces upper and lower dies
Forging die installation method upper and lower fixed forging die Quality system ISO9001
Quality inspection frequency AQL=0.5 Scope of application motorcycles, electric bicycles
Main processing equipment blanking machine, intermediate frequency furnace, forging machine, punching machine, high temperature furnace, vibrating pot, CNC computer gong, polishing machine and tapping machine
Process flow blanking + heating + rough forging embryo + fine forging embryo + trimming + T4T6 heat treatment + vibration grinding + CNC + polishing + oxidation
Motorcycle forgings

Motorcycle forgings

Material Aluminum Alloy AL6061 Material technology forging
Forging precision 0.05mm Processing technology CNC machining
CNC precision 0.02mm Mold core material imported SKD61 die steel
Mold core hardness 48-52HRC Mold life 215,000 mold times
Mold cavity one mold, one cavity The daily production capacity of a single group of molds 512pcs
Appearance process vibration grinding, machining, polishing, oxidation Number of forging die parting surfaces upper and lower dies
Forging die installation method upper and lower fixed forging die Quality system ISO9001
Quality inspection frequency AQL=0.5 Scope of application motorcycles
Main processing equipment blanking machine, intermediate frequency furnace, forging machine, punching machine, high temperature furnace, vibrating pot, CNC computer gong, polishing machine and tapping machine
Process flow blanking + heating + rough forging embryo + fine forging embryo + trimming + T4T6 heat treatment + vibration grinding + CNC + polishing + oxidation
Motorcycle front brake

Motorcycle front brake

Material Aluminum Alloy AL6061 Material technology forging
Forging precision 0.05mm Processing technology CNC machining
CNC precision 0.02mm Mold core material imported SKD61 die steel
Mold core hardness 48-52HRC Mold life 215,000 mold times
Mold cavity one mold, one cavity The daily production capacity of a single group of molds 512pcs
Appearance process vibration grinding, machining, polishing, oxidation Number of forging die parting surfaces upper and lower dies
Forging die installation method upper and lower fixed forging die Quality system ISO9001
Quality inspection frequency AQL=0.5 Scope of application motorcycles
Main processing equipment blanking machine, intermediate frequency furnace, forging machine, punching machine, high temperature furnace, vibrating pot, CNC computer gong, polishing machine and tapping machine
Process flow blanking + heating + rough forging embryo + fine forging embryo + trimming + T4T6 heat treatment + vibration grinding + CNC + polishing + oxidation
Aluminum alloy forging for frame covers

Aluminum alloy forging for frame covers

Material Aluminum Alloy AL6061 Material technology forging
Forging precision 0.05mm Processing technology CNC machining
CNC precision 0.02mm Mold core material imported SKD61 die steel
Mold core hardness 48-52HRC Mold life 215,000 mold times
Mold cavity one mold, one cavity The daily production capacity of a single group of molds 512pcs
Appearance process vibration grinding, machining, polishing, oxidation Number of forging die parting surfaces upper and lower dies
Forging die installation method upper and lower fixed forging die Quality system ISO9001
Quality inspection frequency AQL=0.5 Scope of application electric bicycles
Main processing equipment blanking machine, intermediate frequency furnace, forging machine, punching machine, high temperature furnace, vibrating pot, CNC computer gong, polishing machine and tapping machine
Process flow blanking + heating + rough forging embryo + fine forging embryo + trimming + T4T6 heat treatment + vibration grinding + CNC + polishing + oxidation
Frame handle

Frame handle

Material Aluminum Alloy AL6061 Material technology forging
Forging precision 0.05mm Processing technology CNC machining
CNC precision 0.02mm Mold core material imported SKD61 die steel
Mold core hardness 48-52HRC Mold life 215,000 mold times
Mold cavity one mold, one cavity The daily production capacity of a single group of molds 512pcs
Appearance process vibration grinding, machining, polishing, oxidation Number of forging die parting surfaces upper and lower dies
Forging die installation method upper and lower fixed forging die Quality system ISO9001
Quality inspection frequency AQL=0.5 Scope of application electric bicycles
Main processing equipment blanking machine, intermediate frequency furnace, forging machine, punching machine, high temperature furnace, vibrating pot, CNC computer gong, polishing machine and tapping machine
Process flow blanking + heating + rough forging embryo + fine forging embryo + trimming + T4T6 heat treatment + vibration grinding + CNC + polishing + oxidation
Motorcycle side cover forging

Motorcycle side cover forging

Material Aluminum Alloy AL6061 Material technology forging
Forging precision 0.05mm Processing technology CNC machining
CNC precision 0.02mm Mold core material imported SKD61 die steel
Mold core hardness 48-52HRC Mold life 215,000 mold times
Mold cavity one mold, one cavity The daily production capacity of a single group of molds 512pcs
Appearance process vibration grinding, machining, polishing, oxidation Number of forging die parting surfaces upper and lower dies
Forging die installation method upper and lower fixed forging die Quality system ISO9001
Quality inspection frequency AQL=0.5 Scope of application motorcycles
Main processing equipment blanking machine, intermediate frequency furnace, forging machine, punching machine, high temperature furnace, vibrating pot, CNC computer gong, polishing machine and tapping machine
Process flow blanking + heating + rough forging embryo + fine forging embryo + trimming + T4T6 heat treatment + vibration grinding + CNC + polishing + oxidation
Motorcycle lower fork forging

Motorcycle lower fork forging

Material Aluminum Alloy AL6061 Material technology forging
Forging precision 0.05mm Processing technology CNC machining
CNC precision 0.02mm Mold core material imported SKD61 die steel
Mold core hardness 48-52HRC Mold life 215,000 mold times
Mold cavity one mold, one cavity The daily production capacity of a single group of molds 512pcs
Appearance process vibration grinding, machining, polishing, oxidation Number of forging die parting surfaces upper and lower dies
Forging die installation method upper and lower fixed forging die Quality system ISO9001
Quality inspection frequency AQL=0.5 Scope of application motorcycles
Main processing equipment blanking machine, intermediate frequency furnace, forging machine, punching machine, high temperature furnace, vibrating pot, CNC computer gong, polishing machine and tapping machine
Process flow blanking + heating + rough forging embryo + fine forging embryo + trimming + T4T6 heat treatment + vibration grinding + CNC + polishing + oxidation
Electric power motorcycle fixed frame forging

Electric power motorcycle fixed frame forging

Material Aluminum Alloy AL6061 Material technology forging
Forging precision 0.05mm Processing technology CNC machining
CNC precision 0.02mm Mold core material imported SKD61 die steel
Mold core hardness 48-52HRC Mold life 215,000 mold times
Mold cavity one mold, one cavity The daily production capacity of a single group of molds 420pcs
Appearance process vibration grinding, machining, polishing, oxidation Number of forging die parting surfaces upper and lower dies
Forging die installation method upper and lower fixed forging die Quality system ISO9001
Quality inspection frequency AQL=0.5 Scope of application motorcycles
Main processing equipment blanking machine, intermediate frequency furnace, forging machine, punching machine, high temperature furnace, vibrating pot, CNC computer gong, polishing machine and tapping machine
Process flow blanking + heating + rough forging embryo + fine forging embryo + trimming + T4T6 heat treatment + vibration grinding + CNC + polishing + oxidation
Motorcycle rear view mirror shell forging

Motorcycle rear view mirror shell forging

Material Aluminum Alloy AL6061 Material technology forging
Forging precision 0.05mm Processing technology CNC machining
CNC precision 0.02mm Mold core material imported SKD61 die steel
Mold core hardness 48-52HRC Mold life 215,000 mold times
Mold cavity one mold, one cavity The daily production capacity of a single group of molds 450pcs
Appearance process vibration grinding, machining, polishing, oxidation Number of forging die parting surfaces upper and lower dies
Forging die installation method upper and lower fixed forging die Quality system ISO9001
Quality inspection frequency AQL=0.5 Scope of application motorcycles, electric bicycles
Main processing equipment blanking machine, intermediate frequency furnace, forging machine, punching machine, high temperature furnace, vibrating pot, CNC computer gong, polishing machine and tapping machine
Process flow blanking + heating + rough forging embryo + fine forging embryo + trimming + T4T6 heat treatment + vibration grinding + CNC + polishing + oxidation
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