Manufacturing on Demand
for the Medical Industry
Advanced Manufacturing Techniques: Tailored for medical/pharmaceutical production needs
Customizable Medical Molds
At Mastars, our skilled team specializes in end-to-end services—from product/mold design to injection molding, CNC machining, 3D printing, and other advanced manufacturing processes. We deliver a comprehensive one-stop solution for all medical and pharmaceutical mold needs, plus custom components tailored to the industry’s unique requirements.
Quality Certified
Quality Guaranteed
ISO IATF quality certification, full-process quality control
Precision Manufacturing
Precision inserts, hot runner systems, and multi-cavity molds
Fast Delivery
Fast sampling cycles, high speed production. fast delivery
A Trusted Partner for Full-Scale Production
Our team is ready to help you get your production project started with help from our experts at every step of the process.
Injection Molding
For medical devices that demand tight tolerances and consistent quality at scale, injection molding offers the most reliable path from design validation to finished parts.
Produces high-precision parts with tight tolerances
Scalable for high-volume production
Compatible with various medical-grade plastics
Thermoforming Molding
Keep the speed, precision, and reliability you expect from Protolabs, and tap into advanced CNC machining—tighter tolerances, diverse finishes, and volume pricing—through our manufacturing network.
Cost-effective for low-to-medium volume production
Quick turnaround time for prototypes
Lightweight and durable materials
Extrusion Molding
Get quality parts and additive expertise from one 3D printing source. Choose from 7 technologies for cost‑effective prototyping and high‑precision, repeatable production.
Efficient for high-volume production
Produces uniform and consistent parts
Can be used with flexible and rigid materials
Compression Molding
Compression molding involves placing a preheated plastic material into a mold and compressing it until it takes the desired shape.
Suitable for Producing strong and durable components
Suitable for high-performance medical devices
Reduces material waste
Common Plastic Materials Used in Medical Tooling
| Plastic Material | Properties | Common Applications | ||
| Polycarbonate (PC) | High impact resistance, transparency | Surgical instruments, housings | ||
| Polyethylene (PE) | Lightweight, flexible | Medical tubing, packaging | ||
| Polypropylene (PP) | Heat-resistant, chemically stable | Syringes, lab equipment | ||
| Polyether Ether Ketone (PEEK) | Biocompatible, high strength | Implants, orthopedic devices | ||
| Acrylonitrile Butadiene Styrene (ABS) | Durable, impact-resistant | Equipment casings, enclosures | ||
Top Medical Device & Hardware Applications
✔️Patient-contact and implantable：Surgical instruments, Implantable prototypes, Prosthetic components
✔️Therapy and life-support: Ventilators, Handheld devices (e.g., handheld ultrasound, infusion pumps)
✔️Equipment and lab support: Enclosures and housings, Microfluidics, Wearables (non‑implantable/non‑therapeutic), Cartridges, Laboratory equipment
Medical Post-Processing Capabilities
✔️Anodizing
✔️Passivization
✔️Electroplating
✔️Powder Coating
✔️Insert Installation
✔️Heat Treatment
Quick links
Technical video
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Manufacturing on Demand
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